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Insights | Observations | Learnings

January 10, 2021

Change Management: The 7 Success Factors and 7 Failure Reasons

Only 30% Initiatives Succeed, 70% Fail: Most organizational change efforts cost more and take longer than leaders and managers anticipate; two of three transformations fail. On average, 50% of strategy executions, 70% organizational changes, 80% New Year’s resolutions, and 85% digital … [Read more...] about Change Management: The 7 Success Factors and 7 Failure Reasons

Filed Under: Insights | Observations | Learnings

December 3, 2020

Root Cause Analysis: Using Logic Trees to Solve Critical and Complex Problems

Why do problems repeat? Because we haven't eliminated their causes! And to understand those causes, we need more than the 5-why analysis; we need logic-trees! The following video introduces the theory and provides practical examples. It gives you a "jump start" into the world of expert problem … [Read more...] about Root Cause Analysis: Using Logic Trees to Solve Critical and Complex Problems

Filed Under: Insights | Observations | Learnings

Gemba Walk Factory Team

August 19, 2020

Gemba Walk in the Smart Factory: Is Go-to-Floor Still Required?

In times of e-workflow, real-time information, remote teams, and AI-supported decision-making, do we still need to go to the floor to see what is happening? At a recent plant visit, the operation manager proudly told me: “We have full transparency here. I can see everything from my computer. There … [Read more...] about Gemba Walk in the Smart Factory: Is Go-to-Floor Still Required?

Filed Under: Insights | Observations | Learnings

Lean Course for Beginners

July 8, 2020

Lean Transformation: 3 Steps to Get Everyone Involved

Starting is Easy... Initiating an improvement program seems straightforward, just define the problem, create a plan, assign people, set dates, and watch the metrics move. Easy or not really? You might have seen (or done) this before: A program is kicked-off and communicated top-down with high … [Read more...] about Lean Transformation: 3 Steps to Get Everyone Involved

Filed Under: Insights | Observations | Learnings

Covid19 Scorecard Lean Impact

April 30, 2020

Covid-19 Lean Thinking, Radically Changes Way of Working

+25% Output, -50% Losses, at 44% Absenteeism: Despite the global pandemic and mandatory lockdown, the French operations team harnessed scarce resources and delivered breakthrough results. Applying out-of-the-box thinking, while exploiting newly developed Lean capabilities increased output by … [Read more...] about Covid-19 Lean Thinking, Radically Changes Way of Working

Filed Under: Insights | Observations | Learnings

World Class Manufacturing Summit by Trioplast

November 28, 2019

World Class Manufacturing Summit: Cut Plastic Waste

Over 30 managers joined the summit in Copenhagen to systematically improve performance and sustainability of Trioplast's production of industrial, hygiene, stretch film, and carrier bags. During four breakout sessions, focus teams identified failure modes of known issues and key levers to raise … [Read more...] about World Class Manufacturing Summit: Cut Plastic Waste

Filed Under: Insights | Observations | Learnings

Digital Factory Robot Programming

June 4, 2019

The Digital Factory: Drafting Roadmap for Korean Plant

Factory Maturity Assessment (FMA) for a major Korean Automotive supplier to baseline the current state and develop the transformation roadmap to become a Digital Factory end-to-end.  The onsite assessment “Fresh Eyes Review” served a dual purpose: benchmarking the operation, while laying … [Read more...] about The Digital Factory: Drafting Roadmap for Korean Plant

Filed Under: Insights | Observations | Learnings

Smart Factory Visual Picking

October 26, 2018

Future Factory Workshop for Automotive Japan

Designing a better factory: automotive suppliers producing commodity products need to win on cost and scale, find new niches, and go beyond the automotive core. And those in highly differentiated segments need to lead performance innovation and find a new path into the future (Deloitte). … [Read more...] about Future Factory Workshop for Automotive Japan

Filed Under: Insights | Observations | Learnings

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News

  • Change Management: The 7 Success Factors and 7 Failure Reasons...

    Jan 10th, 2021

  • Lean Team Trioplast France

    Plastic Production: Increasing Yield, Flow, Resilience during Pandemic...

    Dec 30th, 2020

  • Root Cause Analysis: Using Logic Trees to Solve Critical and Complex Problems...

    Dec 3rd, 2020

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