In pursuit of Operations Excellence
the factory team in East-Hanover significantly improved first-pass yield (FPY) and on-time delivery (OTD), producing flavors with much improved consistency. By doing so, the team matured its operation to ‘Silver‘ level, scoring 3 points on the five-point maturity scale. In parallel, all members of the management team received their Lean Yellow Belt, Lean Green Belt, Lean Black Belt certificates for successfully applying Lean principles to improve performance levels in their respective areas.
Facts & Figures
- Type: Lean Transformation
- Support: 4.8 years
- Role: Navigator & Trainer
- Deliverable: Capability
- Maturity: 3.1 ‘Silver‘
- Impact: see Givaudan
Client Feedback
"The trainer did an excellent job providing real world examples. He directly connected theory into real tangible methods of execution. Compared to other firms I have interacted with, you do an excellent job structuring the program so it is simple to implement and directly related to real-world scenarios."
"You helped our team map out the value chain (in 2.5 hours) of one of our manufacturing areas. This was the catalyst leading to the development of a pull system which resulted in a throughput gain over 10% with minimal capital investment."
"Solid content. Tools that are applicable to us and the problems that we face. Strong skills and industry experience. Be ready to learn and change."