Lean Transformation Program (LTP) for the leading truck manufacturer to resolve constraints in assembly and logistics, meeting critical deliveries of military vehicles to the front-line. Organized team and processes to enable flow in vehicle assembly and logistics, yielding in 25% shorter … [Read more...] about Military Vehicles: Lean Assembly Shortens Lead-Time
Lean Transformation Program (LTP) to boost manufacturing output of the leading marine-electronics company by de-bottlenecking its main factory in Mexico and rationalizing the manufacturing footprint. The focused improvement program delivered several breakthroughs: 44% gain in labor … [Read more...] about Marine Electronics: Lean Management Turnaround
Cost Reduction Program (CRP) for global airline caterer to meet top-down profitability target by transforming seven factories with focus on planning, manning, manufacturing and logistics. Applying Lean techniques to the operations value-stream allowed streamlining processes, delayering the … [Read more...] about Airline Catering: Labor Productivity Cost Reduction
Cost Reduction Program (CRP) for a household appliance manufacturer in China to significantly reduce operating costs by merging two assembly factories, right-sizing the manufacturing footprint. The new structure allowed streamlining material flow and adjusting manning from 8,000 to 6,000 … [Read more...] about Household Appliances: Factory Consolidation